MCI 2020–2025 Electrical System recall
Recalled August 29, 2025 · NHTSA recall 25V567000 · MCI
Hazard
A battery module that overheats increases the risk of a fire.
Remedy
MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.
Units
59 units
Description
Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
What to do
MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.
Product
MCI D45CRTE · MCI D45CRTELE · MCI J4500E
Manufacturer(s)
Motor Coach Industries, Inc
Source: U.S. National Highway Traffic Safety Administration. Official recall notice on nhtsa.gov →